DIY Advisor: chuck key

Sunday, July 21, 2013

How to Repair a Double Mailbox - Part 7 of 16 - Holes Template

Fig.1: Mailbox repair

By Gary Boutin

Supplies and Tools:
4x4x7 Douglas Fir wood post (1) Cut 1 foot off.
4x4x2 Douglas Fir wood post (2)
Brushes, chip, 1 1/2, 2 inch
Cordless drill and accessories
Chuck key
Drill bit 1/2x12 inch, 1/8 x 3 inch
Electrical cord 100 foot
Electrical strip
Electric drill 120 volt with 1/2 inch jaw or larger
Gloves heavy-duty
Saw horses (2)
Tarps and paper

Mrs. Escarole had a damaged mailbox post that had been leaning for years. The post finally fell over and the Post Office left a form stating they would not deliver the mail. She lives in a rural town called Creekside, California.

This post shows the seven steps to this mailbox estimate.

Step 1: Fig.1 shows the old mailbox that needs repair.
Step 2: Fig.2 shows the original holes made in the 4x4 inch post. The bottom hole was used as a template for the hole in the new post and horizontal bars.

Fig.2 Pattern from existing holes

Step 3: Fig.3 shows an electric drill with an 1/2-inch jaw. The drill used for this job is 1/2 inch thick jaws. The first hole was made using an electric drill and a key chuck to tightened the drill bit into the drill jaws.

Fig.3 Using existing hole
with an Electric drill

Step 4: Fig.4 shows an electric drill drilling the second hole in the mailbox post.

Fig.4 Drilling through 4x4

Step 5: Fig.5 and fig.6 shows the drill bit completely through the 4x4 wood post.

Fig.5 drill
through new post

Fig.6 Drill point

Step 6: Fig.7 shows the holes are lineup and ready to place the carriage bolt hardware.

Fig.7 Clean holes for bolts

Step 7: Fig.8 shows the new 1/2 by 10-inch carriage bolts being pushed into the first horizontal bars.

Fig.8 Bolts placed in holes

How to Repair a Double Mailbox:

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Note: The DIY Advisor assumes no liability for omissions, errors or the outcome of any jobs. The reader must always exercise reasonable caution, follow current codes and regulations that may apply, and is urged to consult with a licensed contractor if in doubt about any steps on these posts. All names were changed to protect client's privacy. DIY Advisor. Reproduction of site content including photos without permission prohibited. All rights reserved. © Copyright 2011-

Sunday, December 30, 2012

How to Make Kitchen Cabinet Microwave Plug Hole

Fig.1
Angle drill

By Gary Boutin

Supplies and Tools:
3/8'' Angle drill
Chuck key
Hole saw kit with 1-1/8 inches
Electrical cords

Willie is a postal employee that travels 360 days a year, and has little time to work on his century old studio cottage in downtown Chino, California. Willie called me to solve a carpentry solution in his kitchen. He had less then ten inches between the refrigerator and the custom kitchen cabinet. His goal was to create a hole into the cabinets for a microwave power cord. The problem was that the microwave was inside the cabinet, and there was no electrical outlet in that cabinet. Seems simple enough but I needed to cut two holes to get the cordage to the outlet.

This post show the five steps to make circular holes.

Step 1: Above fig.1 shows the drill, not an ordinary electric drill there is little space to get a hole under cabinets, this requires a electric powered 3/8'' angle drill with 1-1/8 inches hole saw. With the hole saw attached to the drill using a chuck key to grab the hole saw in its jar measures just under 4 inches, plenty of room to drill into the cabinet from the bottom. An extension cord was used to supply ample power to the angle drill.
Step 2: Fig.2 shows the end of the microwave plug as a guide to choose which hole saw. Willie wanted the hole just a bit bigger to get the plug in and out.

Fig.2 Close to the same size

Step 3: Fig.3 shows drilling from the bottom helped me to place the hole just two inches from the cabinet.

Fig.3 Hole underneath

Step 4: Fig.4 show the hole saw plug that came out of the cabinet.

Fig.4 Plug in saw

Step 5: Fig.5 shows the hole that Willie wanted for his microwave.

Fig.5 The hole is done

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