How to Repair a Wood Dresser Drawer Guide

Fig.1 The tools

By Gary Boutin
 
Supplies and Tools: 
3/4 X 3/4 hard Birch wood
1x2x4 Douglas Fir 
Chisel wood 1-inch
Cordless circular saw Makita
Cordless 9-volt batteries Makita 
Cordless screwdriver and Phillip Bit
Drill Electric
Electrical cords 
Glue acid brush

Electrical screwdriver

Spade bits 1/2 inch countersink
Spring clamps - large and medium
Pan head screws
Washers metal chrome
Wood bench (2)
Wood glue
Wood pencil #2
Wood planner - electric

James Tu called to repair an old wood dresser that was given to him when he became a United States citizen. He knew the dresser did not have any monetary value but he wanted it repaired. I advised him to go to a furniture repair company but he wanted to repair it today if possible. This is a temporary repair of a wooden dresser.

This post shows the fourteen steps on how to make a wood drawer guide for an antique dresser.

Step 1: Fig.1 shows the tools needed for this repair. All tools listed above. 
Step 2: Fig.2 and fig.3 shows the old drawer guide made of wood from an antique wood dresser. It appeared to be a T-shaped guide and the side are not square for the metal slide.

Fig.2 Damaged wood 
drawer guide

Fig.3 Slide worn

Step 3: Fig.4 shows the old drawer guide was worn off by the drawer metal slide. The metal slide slid over the wood T-guide to open and close the drawer. According to Mr. Tu the metal slide was installed a few years earlier by another handyman.

Fig.4 Drawer splintered

Step 4: Fig.5 shows the underneath the middle drawer was a metal slide and the entrance of the drawer is at the bottom of picture. Fig.6 shows the end of the drawer were the metal piece is supported by the back drawer piece.

Fig.5 Drawer slide

Fig.6 Drawer other end

Step 5: Fig.7 shows the steps of how the wood drawer slide was made. By placing two pieces together the wood slide was made.

Fig.7 Making the slide

Step 6: Fig.8 shows an electric wood planer that will be used to removed wood to make the wood drawer slide.

Fig.8 Wood planner

Step 7: Fig.9 shows a Makita radial saw cutting the 3/4 by 3/4 hardwood piece. This piece will fit inside the metal slide. Fig.10 and fig.11 shows the Makita radial Saw cutting each piece of the drawer slide to size. The wood drawer guide is made from two pieces of wood.

Fig.9 Sizing the rail

Fig.10 Cutting bottom rail

Fig.11 Cutting drawer top slide

Step 8: Fig.12 shows the assembled drawer guide without the notch assembly.

Fig.12 Drawer guide

Step 9: Fig.13 shows a notch (cut out) had to on the guide so the attachment could be placed inside the dresser. 

Fig.13 Guide notch

Step 10: Fig.14 shows the wood glue was placed on the wood guide with spring clamps were used to hold the pieces together.

Fig.14 Spring clamps

Step 11: Fig.15 through fig.20 shows the process of creating the hole for the pan head screw into the wood guide that will allow the drawer into the cabinet.

1. Fig.15 shows the hole is drilled into the guide.
2. Fig.16 shows the hole is countersunk to fit the edges of the pan head screw.
3. Fig.17 shows a 1/2 inch spade bits countersink is started.
   
4. Fig.18 shows the hole is not deep enough.
5. Fig.19 show that the guide is clamped in place using spring clamps. 
6. Fig.20 shows the guide is notched and the hole is ready to used.

Fig.15 Cordless drill 
create screw hole

Fig.16 After the hole 
countersink the screw

Fig.17 1/2 inch
 countersink

Fig.18 Not deep enough

Fig.19 Spring clamps 
hold guide

Fig.20 Ready to use

Step 12: Once the guide was glues together a pan head screw was used to give the wood guide for strength. Fig.21 and fig.23 shows the transition of the pan head screw being attached to the wood guide.

Fig.21 Insert screw

Fig.22 Place screw

Fig.23 Remove 
and re-insert

Step 13: Fig.24 shows the testing the new drawer guide with the metal drawer slide. It fits but its too long like in fig.25. Fig.26 shows the finished wood guide being inserted into the metal glide.

Fig.24 Drawer slide and Wood guide

Fig.25 T-guide fits but its too long

Fig.26 Finished guide

Step 14: Fig.27 shows this is the new wood drawer guide inserted back into the dresser. Fig.28 shows the dresser now repaired.

Fig.27 Inserted 
into cabinet

Fig.28 Dresser repaired

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Note: The DIY Advisor assumes no liability for omissions, errors or the outcome of any jobs. The reader must always exercise reasonable caution, follow current codes and regulations that may apply, and is urged to consult with a licensed contractor if in doubt about any steps on these posts. All names were changed to protect client's privacy. DIY Advisor. Reproduction of site content including photos without permission prohibited. All rights reserved. © Copyright 2011-

How to Replace Kitchen Cabinet Sink Base - Part 2 of 2 - Replacement

Fig.1 Kitchen floor and 
cement foundation

By Gary Boutin 

Supplies and Tools:   
Base pieces (3) 5 1/2 by 23 1/4
Caulking silicone white
Electrical cords
Measurement tape
Pencil or marking pen
Radial saw 
Saw bench - portable 
Silicone caulking
Small roller frame
Small roller cover 
Shelf with melamine on both sides
Square metal (yellow)
Vicegrip® pliers

Dr. Jorge Valvus needed his kitchen sink base cabinet shelf replaced. This post is his story.

This post will show the ten steps on how to install the new shelf.

Step 1: Fig.1 shows the bottom of the cabinet with the shelf removed. The three brown pieces of wood need to be replaced with new wood base pieces that will hold the new shelf in place.
Step 2: Fig.2 shows a GMC ® 7-1/4 radial blade that will be used to cut the shelf to its correct dimensions.

Fig.2 GMC ® 7-1/4 
radial blade

Step 3: Fig.3 through fig.5 shows the tape measure that is used to measure from the kitchen wall on both sides of the front of the cabinet. This is the first measurement which identifies the width of the shelf. The length is measured from within the cabinet to get the exact measurement.

Fig.3 Fat Max ® measurement tape

Fig.4 Width left measurement

Fig.5 Width right measurements

Step 4: Fig.6 and fig.7 shows a square that is needed to get good cutting lines. Use a large square with large numbers, like the one below. A pencil or marking pen will also be needed to draw the lines on the new shelf. Since a table saw was not available for this job, a shelf with clear cutting line will make cutting the shelf easier with a radial saw.

Fig.6 Large numbers square

Fig.7 Different view

Step 5: Fig.8 and fig.10 shows the square is locked by placing the top edge of the square thus the bottom leg is a perfect straight line (90°) the bottom leg is creating the line that needs to be cut with the radial saw. Fig.10 shows the lines that was drawn on the shelf and fig.11 shows the radial saw is cutting the base pieces.

Fig.8 Top leg on shelf

Fig.9 Square make 90° lines

Fig.10 Shelf penciled lines

Fig.11 Radial saw cutting 
shelf base pieces

Step 6: Fig.12 shows that once the cuts are made, the edges of the new shelf should be painted with white primer to prevent moisture from damaging the shelf. For fast results use a small roller frame with a small roller cover to add the sealer to the edge of the shelf.

Fig.12 Edges of the shelf

Step 7: Once the shelf is ready to be placed in the cabinet then its time to cut the shelf base pieces. The purpose of the shelf base pieces is that they hold up the base shelf in the cabinet. Fig.13 shows an exact measurement of 5-1/2 by 23-1/4 was taken and then three new shelf base pieces were cut using a radial saw. Fig.14 shows a new base piece at an angle to show the difference between the new and the old. Fig.15 shows an new base piece placed on the left side of the cabinet. Now all the bases pieces are in place and ready to place the new shelf in the cabinet.

Fig.13 Measuring the base

Fig.14 Replacing the 
bottom base piece

Fig.15 Middle base piece
center support

Step 8: Fig.16 through fig.19 shows that now that all the base pieces are ready to be placed into the cabinet, the next step is to apply silicone caulking on the edges of the base pieces. This silicone not only seals the new shelf but acts has an adhesive to glue the shelf to the base pieces.

Fig.16 Apply caulking on the 
older wooden side

Fig.17 Apply silicone to 
new wood shelf

Fig.18 Apply to middle shelf

Fig.19 Applied to left 
side of base strips

Step 9: Fig.20 through fig.23 shows the right side of the shelf was sealed in clear silicone seal.

Fig.20 Right side sealed 

Fig.21 Shelf sealed in front

Fig.22 Right side completely sealed

Fig.23 both sides are done

Step 10: Fig.24 through fig.26 shows the left side of the shelf was sealed in clear silicone. Fig.27 shows the final picture and the cabinet shelf is ready to be used.

Fig.24 Left side sealed 
including dishwasher pipe at
 the end of the wall

Fig.25 new shelf with old 
damaged plumbing pipes

Fig.26 left side completely sealed 
with new plumbing pipes

Fig.27 The work is finished

How to Replace a Kitchen Cabinet Sink Base:

•    Part 1 of 2 - Removal
•    Part 2 of 2 - Replacement

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Note: The DIY Advisor assumes no liability for omissions, errors or the outcome of any jobs. The reader must always exercise reasonable caution, follow current codes and regulations that may apply, and is urged to consult with a licensed contractor if in doubt about any steps on these posts. All names were changed to protect client's privacy. DIY Advisor. Reproduction of site content including photos without permission prohibited. All rights reserved. © Copyright 2011-